MCS6 PC Based Coil Winder Control

With CoilPro 4.0 Graphical User Interface

High performance Windows 10 PC Based Motion Control

The following information is available in either a hardcopy brochure or as a PDF document (Portable Document Format). Please submit your request for a copy via email or call our sales department.

Applications:

• Multi axis winders
• Multi spindle winders
• Stick winders
• Multiple winders
• Foil winders
• Heavy duty winders
• Pick & Place machines
• XYZ Positioning tables
• Coil winder control conversions

View some converted machines:

• MCS6 Machine picture index

Programming Features:

• Operating Modes
• Manual mode - allows manual movements
• Auto Mode - for running production
• Teach function
• Inch or Metric resolution
• Wind types:
• Linear pitch
• Orthocyclic pitch
• Incremental or step pitch
• Universal pitch
• Intuitive instruction set
• Programmable operator messages
• English or Spanish operating mode

Standard System Configuration: 

• User definable 24 Volt DC sinking inputs
• Safety Shield/Guard input
• Tailstock input
• Wire break detect input
• Foot pedal switch
• E-Stop/Power off input

Standard Configurable Axes: 

• Up to 16 servo axes available
• S-X-Y-Z servo axes standard
• Easily cascade boards for more axes
• Optional 5^th microstepper axis

Standard Digital Inputs: 

• Up to 32 user definable inputs
• AC or DC any voltage
• Sinking or sourcing
• Safety Shield/Guard input
• Tailstock input
• Wire break detect input
• Foot pedal switch
• E-Stop/Power off input

Motion Control Outputs: 

• 12 bit DAC with ±10 volt output
• Drive enable output
• Opto coupled PWM output
• 2 Phase bipolar stepper motor output
• Step & Direction for microstepping

Standard Digital Outputs: 

• Up to 32 user definable outputs

• User definable 24 Volt DC sinking outputs
• Master power relay

Memory: 

• 64K-256K Battery backed user memory (Expandable)
• 3500 Lines of 'Top Down' program
• 256K Flash memory
• 10 Presets 

Optional Analog Outputs 

• (4) Hysteresis Brake Current regulators
• (2) 0-10 Volt outputs

Ports: 

• High speed RS232 serial port
• USB high speed port
• Optional bi-directional parallel port

Optional Analog Inputs: 

• Variable speed foot pedal
• Manual speed potentiometer

Computer Interface: 

• MS-DOS Terminal Communications
• Program Upload/Download to PC
• Windows XP/7/10 GUI

Motion Control Inputs: 

• High speed 3 channel encoder inputs 
• Drive fault inputs
• Electro Guide wire guided traverse sensor

SCR Regenerative Spindle 

This lower cost closed loop spindle system is possible by utilizing a simple DC motor and SCR motor control.  RPM can be programmed from zero to full spindle speed.  Rotation can be bi-directional using a supplied relay to reverse the power polarity to the motor. 
 

Servomotor Spindle  

This high performance closed loop spindle system provides the finest and most accurate positioning possible.  It utilizes a PID algorithm for servo positioning.  It will operate with any Brushed or Brushless motor amplifiers.  Rotation is naturally bi-directional and speed is very accurate from 0 RPM to full spindle speed of 24,000 RPM.

Stepper Motor Traverse

This lower cost traverse system uses a standard or microstepping motor coupled to a lead screw to drive the wire guide.  It is adequate for most medium to fine wire applications due to the relatively lower traverse speeds.  The standard configuration is open loop but an optional closed loop version uses an encoder to guarantee position.

Servomotor Traverse 

This high performance traverse system provides the finest and most accurate positioning possible.  It utilizes a PID algorithm for servo positioning.  Wide wire range is possible since traverse speed exceeds 400 inches per minute.  Step pitch or parallel winding is available with a servo traverse. Electro Guide option now provides programmable wire guided traverse feature.